Aerospace Devices Inc

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Aerospace Device's Inc.

Irvine CA, 92614 USA
(949) 795-2889

Aerospace Devices Logo 4 color AI w TM 3-26-22 (1)
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Aerospace & Defense Review 2024 Award: “TOP TEN” & “USB CHARGING PLUGS & DEVICES COMPANY OF THE YEAR”

Defense & Military Applications  

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The following information and details with regards to environmental, EMI Testing Methods, Mounting Options and VDC power input. I have outlined a few of the key features and specifications for input power, Ruggedized input power connector mounted to the SKD-505-00 & -01, the input power connector mating, backshell and the connectors’ Environmental / Robust Features & Specifications.

Aerospace Device’s Inc. is honored to accept the Aerospace & Defense Review 2024 Award for:  “TOP TEN” & “USB CHARGING PLUGS & DEVICES COMPANY OF THE YEAR”  This award is in recognition of Aerospace Device’s stellar reputation and trust among customers and industry peers, evident in the numerous nominations we received from our subscribers. Aerospace Device’s emerged as a USB Charging Plugs & Devices Company Of The Year 2024 after an exhaustive evaluation by an expert panel of C-level executives, industry thought leaders, and our editorial board. Aerospace Device’s Inc. is honored to accept the Aerospace & Defense Review’s 2024 awarded for our contributions with Advanced USB A & USB C 100 Watt Charging Devices for Tablets, phones, Computers, Power Supplies’ Design, Development, Manufacturing 

Support and contributing towards Reducing E-Waste & Sustainability. As Global “Go Green” Government Mandates pushing Efficiency, E-Waste reduction is increasing, our products are compliant. 

USB charging devices play a critical role in defense, aerospace and e-vac “life support” applications, delivering reliable power to mission critical equipment and ensuring the seamless operation of military & aerospace electronics. These devices must comply with stringent cross-over regulatory standards and compliance requirements to guarantee their dependability under challenging conditions.  

Key safety standards include UL 60950-1/62368-1, IEC 60601-1, MIL-STD-810G/H, and FCC Part 15. Ensuring electromagnetic interference (EMI) compliance is also vital, as any disruption can compromise the performance of essential electronic systems and jeopardize mission success.  

Standards such as MIL-STD-461 and FCC Part 15 define the requirements for managing the electromagnetic interference characteristics of subsystems and equipment. Meanwhile, IEC 61000- 4-2 addresses electrostatic discharge immunity requirements. Military standards, including MIL-STD-1275, which outlines the electrical characteristics of 28 VDC power systems in military vehicles, and MIL-STD-1399. 

Quick review of SkyDock Pro USB C 100 Watt Ruggedized features and modifications that can be adapted to our standard aerospace certified USB C chargers.

Ruggedized Input Power Connector View

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If a specific input power connector is required or modifications, we can accommodate most requested Modifications.       

We can review the application and mounting requirements, we have options for mounting brackets. 

 A. Standard Plating:

Alodine® is Also known as chem film / chromate conversion coating  is standard, but we can provide any specified finishes or platings.

B.  USB C Waterproof  Output Power Connector View 

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B.1. USB C Waterproof  & Non Waterproof Covers & Bezels

For customer specific requirements we offer 3D new or current standard covers with modifications, options and designs.  

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The SKD-505-00 Single & SKD-505-01 Dual Charging Ports Installation of Power information and details with regards to environmental, mounting options and VDC power input. I have outlined a few of the key features and specifications for input power, Ruggedized input power connector mounted to the SKD-505-00, the input power connector mating, backshell and the connectors’ Environmental / Robust Features & Specifications.

The SKD-505-00 Single & SKD-505-01 Dual Charging Ports Installation & Connector Spec’s & Power Input Wiring 

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C. Cable Type: Are Only a Suggestion, not required.

M27500-18TG3T14, or equivalent, Two conductor shielded twisted pair is the standard install cable. 

                   

 Table 1. 

                     Suggested, Wire Gauge per Input Power Length

Wire GaugeWire Length
18 AWG stranded wire35 ft
18AWG stranded wire22 ft
20 AWG stranded wire14 ft

See Connector Specification and Features Data Table Attached.

  1. Internal Power Input Connector :  684S3W3C103L461 Mounted to Internal PCB. Mates with 680S5W5203L201 Mfg. NorComp Inc. def5
  2. Backshell: Installed on 28 VDC Power Source Connector  979-015-030R121 Mfg.NorComp Inc.def6
  3. 28VDC Power Source Connector: 680S5W5203L201       Mfg. NorComp Inc. Series: 680S Series  |  Part Number: 680S5W5203L201

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Environmental & Export Classifications

ATTRIBUTEDESCRIPTION
RoHS StatusROHS3 Compliant
Moisture Sensitivity Level (MSL)1 (Unlimited)
REACH StatusREACH Unaffected
ECCNEAR99
HTSUS8536.69.4040

Documents & Media

RESOURCE TYPELINK
DatasheetsSeal-D® Brochure
CAD Models684S3W3103L461 Models
HTML Datasheet

684S3W3103L461 Drawing

Seal-D® Brochure

3D Drawings684S3W3103L461.pdf
Product Drawings684S3W3103L461 Drawing